NC-Monitor 2.0 Software Package

Software package for archiving and visualization of any technical and technological parameters, such as general vibration level, mechanical parameters, temperature, pressure

  •    Several types of display of current parameter values (mimic diagram, table, histograms);
  •    Color indication of alarming parameter values, markers of inactive events;
  •    Customizable screen for presenting archived data for a selected period of time;
  •    Filtering log events;
  •    Reporting by parameters and events;
  •    Setting settings individually for each parameter or for groups of parameters;
  •    Express test mode for equipment and communication lines.

For a local workstation with a 7’’ monitor, the version of the NС-Monitor 1.0 software package is used. This version retains all the functionality of the NC-Monitor 2.0 package (except for the mimic diagram) with adaptation for the touch mini-monitor.

Basic technical solution

MEASURED PARAMETERS

  •    RMS values of the vibration velocity of supports from 0.1 to 30mm/s in the frequency band 10...1000Hz;
  •    The range of vibration displacement of the rotor in the range 10...2000μm in the frequency bands 5...500Hz or 10...1000Hz;
  •    Axial shift of the rotor in the range -1...0...+1mm or -2.5...0...+2.5mm;
  •    Other vibration and fur parameters. Values, temperature, current.

FUNCTIONALITY

  •    Up to 38 control modules and logic modules;
  •    Inter-channel synchronization measurements with an accuracy of 1 ms;
  •    Visualization of the measured values on the 7 "color touch screen;
  •    The issuance of alarm signals to external alarm and protection systems, relay outputs;
  •    Integration with external devices and systems, interfaces Ethernet, Modbus TCP/IP, current loop 4...20mA;
  •    Diagnosis of a fault condition of equipment and communication lines;
  •    Forming of the archive of measured data and events, MySQL database;
  •    Customize settings "ALARMS" and "TRIPS" under the password;
  •    Custom change of configurations of control modules and logic modules;
  •    The ability to duplicate information on an external widescreen monitor.

SOFTWARE

Displays the current settings.
Highlight 'alarm' values.

Controls the display of trend.
Viewing archived data.

A bar graph displaying the maximum and average values for the period, and the current limit values.

Automatic check-in excess of setting events, performance settings and malfunction.

Monitoring smoke exhausters and blower fans

COMPOSITION OF THE SYSTEM

The system is equipped with measuring channels for vibration of supports NCD0110R2 and the channel of rotation frequency and phase synchronization NCD0411. To configure the system, view and analyze the archived data, the software package NORMA-VM SW1.0 Exh&Fun.

Meets the requirements of ISO 10816-3:2009

FUNCTIONALITY

  •    Measurement of vibration velocity RMS, and the RMS of vibration bearing supports of induced draft fans, draft fans, mine fans and pumps etc.;
  •    Signaling the transition of the machine in zone C "ALARMS" and D "TRIPS", relay outputs, led indicators;
  •    Visualization of current values and a daily trends options at a computer monitor;
  •    The formation of the archive of the received data and a log of alarm events and failures of equipment and communication lines;
  •    Customizing settings for each measured channel;
  •    Setting the reference spectral masks in the factory of the manufacturer at the customer's request;
  •    Integration with external devices and systems of the enterprise (for example, ACS TP) at the level of field equipment of the line 4...20mA and/or level control devices via Ethernet, Modbus TCP/IP and/or 4...20mA.
  • Specifications
      PARAMETER UNIT VALUE
      Frequency range Hz 2(10)…1 000
      Frequency filters, f - current frequency Hz 2(10) …1/2 f
      Measurement range of vibration velocity RMS mm/s 0,1…30,0
      The measurement range of RMS vibration mkm 0,15…2000,0
      Error of vibration measurement, less than % 5
      Temperature sensitivity, less than % 1,5
      Measurement range of frequency of rotation rpm 3…45 000
      The frequency measurement error, less than % ±0,1
      Relay outputs   2
      Commutation parameters of relay V
      V
      A
      =150
      ~150
      2
      Interfaces   Ethernet
      Modbus TCP/IP(option)
      current loop 4…20мА(option)
      Database   MySQL
      Power supply V
      Hz
      V
      ~220±10%
      50±1%
      30; 125
      IP Rating
         electrical cabinet
         sensor
      IP
      54
      67
      Operating temperature
         controller
         sensor
      °С
      -20...65
      -40…125
      Dimensions
         electrical cabinet
         sensor
      sm
      mm

      31х17х28; 54х17х28
      35,5х33х21,5

SOFTWARE

The software NORMA-VM SW1.0 Exh&Fun provides all the necessary tools for monitoring the technical condition of the unit.

Software

NC-Monitor 2.0 Software Package


Software package for archiving and visualization of any technical and technological parameters, such as general vibration level, mechanical parameters, temperature, pressure

  •    Several types of display of current parameter values (mimic diagram, table, histograms);
  •    Color indication of alarming parameter values, markers of inactive events;
  •    Customizable screen for presenting archived data for a selected period of time;
  •    Filtering log events;
  •    Reporting by parameters and events;
  •    Setting settings individually for each parameter or for groups of parameters;
  •    Express test mode for equipment and communication lines.

For a local workstation with a 7’’ monitor, the version of the NС-Monitor 1.0 software package is used. This version retains all the functionality of the NC-Monitor 2.0 package (except for the mimic diagram) with adaptation for the touch mini-monitor.

NC-Vibro 2.0 Software Package


Software package for archiving and visualization of technical condition parameters of critical machines for monitoring and vibration diagnostics

  •    Inclusion in the software package of up to 12 controlled units;
  •    Display of current values of vibration parameters and mechanical quantities on the mnemonic diagram of the unit in the form of a bar chart;
  •    Displaying parameter trends for a selected period of time;
  •    Spectral analysis (spectrum, cascade, spectrograms), plotting the orbits of the rotor in the bearing bore, the ascent of the shaft, the Bode, Neyquist diagrams;
  •    Logging of alarm events and equipment malfunctions with a filtering system by channel, by event type and by time;
  •    Report generation with saving the document in PDF format or printing;
  •    Change of settings, hysteresis and time delay of relay operation;
  •    Reconfiguration of control modules and logic modules;
  •    Emulation mode for testing equipment.
For the local workstation with a 7’’ monitor, the NC-Vibro1.0 version is used, retaining the monitoring functions (except for the mnemonic diagram) and the diagnostic functions in terms of spectral analysis. div class="uk-grid" data-uk-grid-margin>

NCH system chassis and NCR boxes

NCH chassis

NCH 2019

The system chassis (rack) secures and powers control modules, logic modules, and other system modules.

NCH2019 chassis 16 slots, version 2U19 ";
NCH2010 chassis 8 slots, version 2U10";

NCHxxxxP chassis with redundant power supply and ATS module.

The chassis with functional modules installed in it is mounted in an electrical cabinet. Access to all module slots is from the front.

NCR Boxing

NCR

Sealed box provides fixation, nutrition and protection IP54 control functional devices (modules).

NCR.S boxing for 6 slots, (WxHxD) 274x222x153;
NCR.M boxing for 12 slots, (WxHxx) 385x222x153;
NCR.In boxing for 16 slots, (WxHxx) 498x222x153.

Boxing consists of an electronic unit and a casing. An electronic unit with modules installed on its cross-board can be easily removed from the housing for maintenance without dismantling the entire structure;
Boxes are mounted on a wall or a metal vertical structure.

NCB control devices

Speed control device NCB0412

The monitoring system of rotational speed of the turbine with built-in hour meter.

NCB0412

FUNCTIONALITY:

  •    Measurement of the speed of rotation of the turbine in the range 3...45 000rpm;
  •    Digital display of rotation speed on the tachometer unit and the remote unit display;
  •    Visualization of the daily trend of the rotation speed on the computer monitor;
  •    Led indication of exceeding thresholds (warning/alarm);
  •    The results of the signals of "dry contact" for external devices sound and light alarm and protection devices;
  •    Accounting of operating time of the unit in different modes (stationary / accel / overrun) – hour meter;
  •    Customizing settings, the range of steady state and starting values hours;
  •    Archiving trends speed automatic logging of events and alarms;
  •    Integration into the APCS via Ethernet.

The composition of the tachometer system includes a tachometer unit NCB 0412, block remote indication NCB 0052 (panel mounting) / 0051 (installation on the unit) and inductive sensor IF5646 ("IFM" Germany). To make settings, and view the archived data used the software package NORMA-RS SW 1.0.

  • SPECIFICATION:
      Parameter Unit Value
      Range of measurement1 rpm 3…45 000
      Resolution rpm 0,1
      Measurement accuracy % ±0,1
      Data update rate on the monitor s 2 (on request 0,35…3)
      Setpoints, hysteresis, time delay   2 (customizable)
      Relay outputs with events   2
      Relay output "fault" (optional)   1
      Digital communication interface for remote indication   RS-485
      Digital communication interface to external systems   RS 485
      Ethernet
      Modbus TCP/IP(optional)
      Device-to-computer communication interface   Ethernet
      Database on a computer with specialized software   MySQL
      SD Memory Card (optional) Gb 32
      Power supply from single-phase AC V
      Hz
      V DC
      ~220±10%
      50±1%
      10
      Ingress Protection Rating
         device
         transducer
      IP
      54
      67
      Temperature range
         device
         transducer
      °С
      -20...65
      -25…80
      Dimensions
         device
         transducer
      mm
      166х77х40
      М12х1; L71

      *1 - The upper limit of the speed range (n) depends on the circumference of the shaft (C) and the label length (l), and calculated by the formula: n=(l x Fn)/60 x C, where Fn is the switching frequency of the sensor